Each plush toy
must be sampled before mass production, that is to say, a model needs to be made. During the process of making the model, what problems will occur and how can be improved, so the process of making a sample is very important. But what is the process of making samples of plush plush toys
, and what should I pay attention to? First, when the customer provides drawings or manuscript paper to the plush toy manufacturer, the designer needs to correctly identify the requirements of the original model, and then distinguish the materials and process methods corresponding to the model according to the requirements. For example, the cutting method, if the template needs to be punched, a knife mold should be made; the template that needs hot velvet should be made of a hot melt plate; if it is normal cutting, the template should be made as required for cutting. Generally, the materials used for making samples: 200 cardboard for original samples; 0.8mm flexible paper for production samples. The sample paper should be flat, clean and dry. Second, when making a plush toy model, we must pay attention to the production principles of straight lines, arcs, angles, proportions, symmetry, and positioning of the model. The text is written on the front of the model. The straight line is straight, the arc is round, the notch is in place, and the angle and proportion are the same. These points are the principles of making a model. Templates with a centerline such as trapezoids should be symmetrical on both sides; straight lines on the opposite sides of the rectangular template should be parallel. The positioning points must be accurate, and the positioning points used for splicing or provincial roads must be corresponding, without omissions. Third, the reproduction of the production model should be precise and consistent with the original model. If the length of the template is less than 10cm, there must be no error; if the length is more than 10cm, the error is allowed within the range of 0.5cm. In order to maintain the accuracy of the model and check the deformation of the model, it is necessary to repeatedly check with the original model during use. If there is any non-conformity, replace it in time. When the fabric is cut due to the different material or process of the fabric, there will be errors, consider enlarging or reducing the sample, but this can only be determined after the sample is confirmed. Fourth, in order to facilitate the correct identification of the model, the logo of the model is very important. The mark of the model includes: product model, product name, part name and model number, and material name (process requirements). The silk flow direction, the number of pieces, the positioning mark, etc. must be marked with all the above contents on the template. If the template area is too small to mark all the contents, the template number can be marked, the production process technical requirement sheet, and the process technical requirements can be marked Find the corresponding content on the list. Fifth, the accuracy of copying production templates is a prerequisite for ensuring the accuracy of the cut pieces. The quality requirements of the copied model are: accurate shape, correct logo, and complete information. Sixth, the discharging schematic diagram is to indicate the arrangement of each sample plate in the minimum amount of materials. The layout diagram will generally indicate the silk flow or hair direction of the template, the template is arranged in reverse order or the same direction, and the general information of the template is cut. Seventh, during the cutting operation, calculation and nesting should be performed according to the information prompted by the nesting diagram and according to the requirements of the production batch to calculate the unit cut size. Discharging is done in a way that consumes the least material. Eighth, after cutting, you can proceed to sewing, punching, filling and other processes, and finally make the template. Compare with the drawings, and make improvements if there are any problems and errors.
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